What’s the deal with CiloGear’s W/NW WorkSacks? What’s the difference between W/NW and NWD? Well, that’s going to take a few days to get explained in full, what with pictures and stuff, but here’s a brief summary.
First, let’s discuss the NWD materials. CiloGear started making our WorkSacks out of Non Woven Dyneema about five years ago. We were initially attracted to using the Non Woven Dyneema fabric because of its incredible tear strength and very light weight. We use a strand oriented dual axis material. The Dyneema fibers are individually laid down along the -45, 0, 45, and 90 degree axes. This fiber orientation gives the material the characteristic double x that can be seen when the material is held up to the light. Our standard (currently available only in the classic white translucent color) NWD material weighs just under 80 grams per square meter with a tear strength over 100 kg. In comparison, 1000d Cordura weighs 480 g/sm with less than a 30 kg tear strength. This incredible strength allows CiloGear to make extremely light packs that are extremely durable. Sure, we can make a lighter pack out of 70d SilNylon or even 140d SilNylon, but those materials just don’t survive the alpine environment as pack bag material. In our testing, we found that we needed slightly more abrasion resistance in some parts of the pack. For these high abrasion areas, we created a NWD laminate with the same weight and type of Non Woven Dyneema as the liner, but with a scrim of 200d Dacron Oxford cloth as the face fabric. Dacron has excellent abrasion strength but poor tear strength. As we are only interested in the abrasion resistance, this Dacron NWD fabric works very well for us.
On the bottom of both the NWD and the W/NW Dyneema WorkSacks, CiloGear uses a X-Pac Dyneema fabric. To ensure superior load carrying characteristics, we use a very stiff 400d x 600d Dyneema Ripstop. The Dyneema is blended with Polyester, but retains excellent tear and abrasion strength. The X-Pac delivers better load carrying as the hard nature of the fabric and the resilience of the X-Pac keeps loads under control. This X-Pac material is also used in the shoulder straps and hipbelt to better disperse the load.
Now, the W/NW Dyneema WorkSacks. W/NW means Woven / Non Woven Dyneema. It combines our Non Woven Dyneema fabric with Woven Dyneema fabric for the ultimate pack material. Light, incredibly abrasion resistant and ridiculously strong.
CiloGear crafts our W/NW Dyneema WorkSacks from a custom made laminate. We designed the W/NW Dyneema fabric based on five years experience testing these fabrics, making packs out of the craziest materials and then sending the packs on the hardest climbs in the world. In this process, we learned many things about Dyneema fabrics and their strengths and limitations. The face fabric is a 375d fabric woven Dyneema fiber. In our experience, this weight and construction is pretty much ideal for the alpine environment. The face fabric endures abrasion better than Ballistics Corduras, yet weighs 1/5 as much.
In our experience with over 25 different types of Dyneema fabric, we learned that conventional coatings that waterproof fabrics can not match the durability of the fabric made from Dyneema fiber. Furthermore, while conventional coatings add significant amounts of weight, they do not add strength. Our new W/NW fabric bonds our NonWoven Dyneema fabric to this 375d woven fabric. This new material combines the total waterproof nature and incredible tear strength of our NonWoven Dyneema fabric with the incredible abrasion resistance of the woven Dyneema fibers.